Esko’s prepress software installed at GIPT

Esko has recently equipped the Government Institute of Press Applied science in Mumbai with xv software licenses of ArtiosCAD 3D modeling and structural design tools, DeskPack and flexo tools

New integrated high technology plant outside BengaluruRajhans' structured expansion in flexible packagingRajhans Enterprises is i of the largest commercial sheetfed and spider web outset printers in Republic of india. For over three decades, Rajhans has been the leading printer of periodicals – 45 monthlies, vi weeklies and plus a raft of daily newspapers from three locations.

The outside view of Rajhans' new constitute in Bidadi on the Bengaluru-Mysore roadThe showpiece production assets – an F&1000 eight-colour wide web CI flexo printing and a 5-layer Macchi extrusion blown film line accompany an Expert gravure printing, solvent-based and solvent less laminator from Expertand three-side sealing machine, stand-up seal and middle seal and slitting machines from SP Ultraflex. Hence, covering the complete workflow from design, prepress to press and postpress the new plant is completely integrated and self-sufficient except for flexo plates and gravure cylinders.

Rajhans' Akash Balachandra says, "With the goal to focus on the flexible packaging segment, we planned to come upward with a new plant. It has the capacity to print around 350 tonnes a month on various polymer and paper substrates and now as a company we are a one-end solution for all product segments including magazines, newspapers, cartons, labels and flexible films and laminates – that is for the journal, commercial and for the packaging segments. The whole functioning is modernized,comprehensive and automated with the latest technology and consummate prepress, press and postpress infrastructure."

Rajhans' new 1,300 mm-broad F&K 20SIX CI flexo press is the flagship of its packaging fleet. It'due south features include improvements in printing quality, ease-of-utilise, versatility and efficient use of space. With the use of servo drives, authentic registration can be accomplished across the eight printing units. The print width is i,250 mm while fabric width varies from 650 mm to 1,300 mm. Since, print length, pattern, ink and printing carrier are factors that count for printing speed, the maximum press speed of 400 metres a minute tin can be accomplished when using the largest possible plate cylinder circumference.The printing can print on a wide diverseness of materials including extensible substrates such as LDPE from 25 to 350 microns in thickness, HDPE from 10 to 165 microns, PET from 8 to fourscore microns, PP from fifteen to 250 microns, OPP, BOPP, COPP from x to 95 microns, PVC from 12 to 185 microns, PA from 8 to 30 microns and paper twoscore to 95 gsm with solvent-based inks.

The modular design of the new CI flexo printing makes information technology user friendly and piece of cake to maintain.  Bobst's smartGPS reduces the makeready time from the hours to minutes, thus reducing the production cost.

Food safety management
Rajhans' plant is ISO 22000 certified for food rubber direction standards that help organizations identify and control food safety hazards; ISO PAS 223 certified for Food Packaging Material Manufacturing; ISO 9001: 2008 certified for quality management arrangement; SEDEX 4 pillar for supply chain; and, Agmark certified by the Regime of Bharat for agricultural products.

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